Analisis Efektivitas Mesin Packer BG-04 dengan Metode Overall Equipment Effectiveness di Industri Pengolahan Tepung Terigu

Abstrak

The  wheat  flour  processing  industry  is  a  food  industry  in  the  form  of production of wheat flour needs which has the main raw material in the form of  wheat.  The  increasing  demand  and  increasing  competition  in  the  wheat flour industry require the company to maintain its effectiveness level, one of which is machine effectiveness. One example of a machine at a wheat flour processing industry is the BG-04 packer machine. This study aims to analyze the causes of the non-achievement of the effectiveness of the BG-04 Packer machine  which  is  indicated  by  the  Overall  Equipment  Effectiveness  value standard  of  85%  and  the  calculation  of  its  constituent  elements,  namely Availability, Performance, and Quality. The results showed that the Overall Equipment  Effectiveness  value  of  the  BG-04  Packer  Machine  was  60%, meaning that it is still far from effective. From the results of the analysis of six big losses and pareto diagrams show the cause of the low ineffectiveness iddling  and  minor  stopages  losses  caused  by  machine  stops  in  a  short duration but often occurs. Therefore, it is necessary to make improvements through the results of the 5W+1H analysis, namely  conducting training  on understanding the machine and how to fix it, making the ergonomic chair of the  packer  operator,  making  a  rubber  backer  replacement  schedule  outside production hours, making and applying SOP, processing distribution scheduling with the most optimal method of cleaning the machine before use.